Answers to common manufacturing questions
Why does your line keep stopping? What sensors do you actually need? We break down the questions manufacturers run into most.
Production
Why Does My Production Line Keep Stopping?
Most unplanned stops come from a short list of causes that compound each other. Sensor blind spots, delayed maintenance response, equipment running past rated cycles, power quality events, raw material drift, PLC faults, and shift-change errors account for the majority of lost production time. Fixing them requires data correlation, not more dashboards.
Read answer →ProductionHow to Improve OEE: The 5 Levers That Actually Move the Number
OEE is the product of availability, performance, and quality. Most plants know their OEE number but can't pinpoint which of the three factors is dragging it down or why. Improving OEE requires decomposing the score, finding hidden losses in each category, and connecting production data to spatial context so you can see where on the floor the problems actually live.
Read answer →Monitoring
How to Monitor a Factory Floor in Real Time
Real-time factory monitoring means having sensor data from machines, environment, and process parameters available within seconds, not hours. It starts with choosing the right sensors for your top failure modes, runs through an edge-to-cloud architecture that handles the data volume, and works only if the alert design respects your operators' attention.
Read answer →MonitoringHow to Get Real-Time Machine Data Without a 6-Month Integration Project
Traditional machine data integration projects take 4-6 months because they try to connect every system to every other system. The faster approach is read-only data collection through edge gateways that translate machine protocols into a common format without modifying the machine controllers. You can go from zero to first data point in days, not months.
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